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3/348            ABB  MOTOR PROTECTION AND CONTROL

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          Surge suppressors for contactor coils






                                    The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil.
                         (V)
                       1000         The electromagnetic energy stored in the coil during contactor closing is restored on opening in
   03
                            T (µs)  the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of
                        0  100      drawbacks are observed ranging from interference on the electronic devices to breakdown of in-
          1000
                                    sulators and even destruction of certain sensitive components.
           0  100                   The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a
                                    42 V / 50 Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a
                               A 884D  contactor relay.
                                    Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak
                                    value of 3500 V.
                                    Overvoltage Factor
                                    The overvoltage factor k is defined as the ratio of the maximum overvoltage peak value Ûs to the
                                    peak value Ûc of the coil rated control voltage Uc:
                                      k =    Ûs max.    in DC:  k =   Ûs max.     or in AC:  k =
                                                                                       Ûs max.


                   1SBC574001F0301       Ûc                         Uc                   Uc√2
                                                                                    3500
                                                                                    42 √2
          RV5/50                    For example the following is obtained for the above graph: k =                ≈ 60
                                    To reduce the harmful effects of these overvoltages, ABB has developed a range of surge suppres-
                                    sors designed to reduce the k factor defined above and to limit or even completely eliminate the
                                    high pre-damping voltage frequencies.
                                    Each case is different, but the technical data tolerances and the generous sizing of parts have en-
                                    abled us to reduce the number of variants.
                                    We have chosen the following solutions: transil diodes, varistors and RC blocks.
                                    Note: A varistor is a resistor whose value decreases to a very large extent when a certain voltage is
                   1SBC573891F0301  applied at its terminals.
                                    For contactors
                                                        Rated control circuit
                                                        voltage        Type       Order code          Pkg   Weight
                                                                                                      qty
          RC5-1/50
                                                        Uc                                                 (1 pce)
                                                        V        AC  DC                                    kg
                                    UA, UA..RA          24...50  ●  ●  RV5/50     1SBN050010R1000     2    0.015
                                    GA75, GAE75         50...133  ●  ●  RV5/133   1SBN050010R1001     2    0.015
                                                        110...250  ●  ●  RV5/250  1SBN050010R1002     2    0.015
                                                        250...440  ●  ●  RV5/440  1SBN050010R1003     2    0.015
                                    UA16...UA30, UA16RA...UA30RA   24...50  ●  –  RC5-1/50  1SBN050100R1000  2  0.012
                                                        50...133  ●  –  RC5-1/133  1SBN050100R1001    2    0.012
                                                        110...250  ●  –  RC5-1/250  1SBN050100R1002   2    0.012
                                                        250...440  ●  –  RC5-1/440  1SBN050100R1003   2    0.012
                                    UA50...UA110, UA50RA...UA110RA  24...50  ●  –  RC5-2/50  1SBN050200R1000  2  0.015
                                    GA75                50...133  ●  –  RC5-2/133  1SBN050200R1001    2    0.015
                                                        110...250  ●  –  RC5-2/250  1SBN050200R1002   2    0.015
                                                        250...440  ●  –  RC5-2/440  1SBN050200R1003   2    0.015
                                    GAE75               12...32  –  ●  RT5/32     1SBN050020R1000     2    0.015
                                                        25...65  –  ●  RT5/65     1SBN050020R1001     2    0.015
                                                        50...90  –  ●  RT5/90     1SBN050020R1002     2    0.015
                                                        77...150  –  ●  RT5/150   1SBN050020R1003     2    0.015
                                                        150...264  –  ●  RT5/264  1SBN050020R1004     2    0.015
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